Brandt Automatic EdgebanderOptimat Model KD-67 C

Description

Optimat Model KD-67C
PC-16 Program Control
-
Color matrix LCD screen display
-
8mb RAM
-
Internal Modem
-
Manual push button controls or program controloperation
Equipped with digital heightindicator.
Integrated electronic line controlsystem for increased reliability and diagnostic assistance.
No limit switches used for setting operatingunits.
Control panel located at machineinfeed for operator convenience.
Universal automatic magazine forstrip and coil feeding.
Large coil table (800 mmdiameter) to accommodate large coils of 3 mm PVC.
Hot melt granulate glueapplication system with
twelve minuteheat-up time.
Quick-change glue tank for easymaintenance and glue color change, if necessary.
Reversible rotation of glueapplication roller.
Retractable glueroller.
Strengthened precutter forcutting PVC (max. 3 x 45 mm) from the coil.
Infrared radiant quartz heatingunit between glue roller and pressure zone for optimum gluing strength.
First pressure roller driven andtwo idle pressure rollers.
Double motor end trimming unit
with straight and chamfercapability.
Chamfer up to 15
°
.
Programcontrolled indexing from straight to bevel end trimming.
Fine trimming unit
with digital “Quickset” system.
Tilt range 0 - 15
°
.
Program
controlled indexing.
Contour trimming unit
for profile corner trimming.
Sound enclosure with centralizeddust extraction outlet.
Scraping unit
for rigid PVC edges.
Program controlled indexing.
Buffing unit.
Electronic frequency changer forall trimming motors which also incorporates electronic motor brakes.
Electricalcomponents according to UL/CSA Listings.
Technical Specifications
Edgeband thickness
0.4 – 8 mm (0.016" -
5/16” )
Coil cutoff maximum
0.8 x 45 mm
3.0 x 45 mm (PVC)
Edgeband height
12 - 45 mm (1/2" – 1 ¾ ")
Panel length min.
160 mm (6 3/8")
Panel width min.
65 mm (2 3/8")
Panel thickness - min.
- max.
8 mm (5/16")
40 mm (1 3/4")
Feed speed
11 m/min (36 FPM)
Feed motor
2.2 kw (3 HP)
Pressure section
First roller driven, two rollers idle
End trim unit - two motors
Cutting speed
Straight cut max.
.27 kw (1/3
HP ea)
12,000 RPM
5 x 45 mm (3/16" x 1 3/4")
Fine trimming unit
Tilting range
Cutter speed
.4 kw (1/2
HP ea)
0 - 15
°
12,000 RPM
Profile trimming unit - top and bottom
0.3 kw (1/2 HP ea - two motors)
Electronic frequency changer
Total power required
7 kw
Amperage @ 230
@ 460
40 amps
20 amps
Machine length
5240 mm (17' 2”)
Machine width
1730 mm (68")
Working height
900 mm (35.5")
Total height
1600 mm (63")
Machine net weight (with all stations full)
1950 kg (4290 lbs)
Electrical connection: 208/230 or440/480 volt, 3-phase, 60 Hz.
Dust extraction: 1 x 140mm ( 5 ½” ) 700 CFM, 1 x
100 mm (4"), 600 CFM.
Compressed air connection:
0.18 CFM per panel, 6 bar (85 PSI).
Automatic Height Adjustment with Top Pressure Beam forAll Top Work Stations
PC-16Program Control
Integratedelectronic line control system for increased reliability and diagnosticassistance
AutomaticMagazine for Strip and Coil Feeding
·
large coil table (800 mm diameter) with built-inrollers to allow for 3 mm PVC coils
·
edgestrip capacity from 0.4 mm to 8mm (0.016” –5/16”)
·
direction of glue roller reversible
·
glue roller section is also retractable fromfence line
·
one large driven pressure roller with pneumaticpressure control
·
two secondary rollers, all with controlled sidepressure
·
setting of pressure zone equipped with digitalcounter accurate to .1 mm (.004)
·
strengthened precutter for cutting thick PVCedges from the coil;
maximum 3 x 45mm;
precutting system equipped with airvolume reservoir for on-demand activation required for short workpieces
StandardGluing System
·
heat-up time is twelve minutes
·
quick-change glue tank for easy maintenance andglue color change, if necessary
·
glue temperature indication of both premelterand glue roller via LED thermostat display visible to operator
·
infrared radiant glue heat zone control foroptimum gluing strength
·
Automatic temperature reduction if not runwithin 15 minutes.
This feature lowersthe temperature automatically to 150 degrees C.
SoundCover
·
equipped with three independent openings
·
safety interlock system - when sound enclosuredoor is opened, corresponding work station shuts off
·
end trimming, fine trimming, and top/bottomcontour trimming motors are each equipped with electronic motor brakes to stopcutter rotation when hood is opened or when station is shut off at operatorcontrol panel
EndTrimming Station
·
straight/chamfer end trim unit equipped with two0.27 kw (1/3 HP) 12,000 RPM motors;
electronic motor brakes
·
end trim unit utilizes drawing cut system forreduced blade projection when working on thick panels
·
tooling also included
·
programcontrolled indexing from straight to bevel end trimming
FineTrimming Unit
·
equipped with two .4 kw (1/2 HP) 12,000 RPMtrimming motors
·
electronic motor brakes
·
horizontal and vertical tracing with laterallocation indexing via digital “Quickset” system calibrating to .1 mm (.004”)
·
tiltable from 0 - 15
°
·
each trimming motor is equipped with one dusthood and dust extraction hose
·
equipped with two combination straight/radiuscutterheads, including four knife carbide inserts set at shear angle foroptimum surface quality finish;
flushtrimming possible up to 8 mm edge thickness;
radius - 3 mm
·
programcontrolled pneumatic indexing
ContourTrimming Unit
·
for rounding front and trailing corners ofworkpieces with 3 mm PVC edgings
·
includes two trimming motors 0.3 kw (1/2 HP)12,000 RPM;
electronic motor brakes
·
equipped with 3 mm radius insert cutterheads -reversible
ScrapingUnit with Knives
BrandtUnit #5760
·
for scraping of roughly trimmed thick PVC edgesin order to remove the cutter marks
·
3 mm radius reversible profile knives standard
·
programcontrolled pneumatic indexing
Topand Bottom Buffing Unit
BrandtUnit
·
top and bottom buffing motors for finishing oflongitudinal edges
·
two 2800 RPM polishing motors
·
inclinable vertically and horizontally
·
two buffing wheels included